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434 viewsIn case you drop the parts, here's how the bits go together. The washer goes on the screw and then the screw goes into the lever and the bushing. The flat side of the bushing faces the thumb pad.
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434 viewsPlanetary gear in position and pin marked where it needs to be cut.
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433 viewsShowing the path of the LED array as it goes down on the front part of the head light. That blue thing is simply a nylon auto trim tool I had laying nearby that I used to hold the fascia away from the head light so I could work with both hands. Now just apply power from the turn signal tap!
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432 views
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432 views
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432 views
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431 views
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431 viewsRearward gear with original grease. The "B" means back lift box.
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430 views
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Left side shown. Right is just like the left side.430 viewsAfter removing the bumper skin fasteners remove the 10mm bolt and pin retainer. Do this for both sides (remove all fasteners). This will allow the front fascia and bumper skin to be pulled back enough to get to the head lights. The bumper is still attached to the vehicle by lower fasteners but for this situation it doesn't need to be fully removed.
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The install429 viewsLiquid electrical tape used to fill in and insulate crimps. High-quality ratcheting crimpers make the difference!
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429 viewsRemove the two screws that attach the wheel well splash guard to the front bumper skin (left side shown).
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429 viewsPin welded in and ground. The gears are plastic and so after each weld you need to dip the pin into water to cool it down otherwise the plastic holding the pin will melt...as I found out. But the plastic didn't melt too badly and the original pin is still secure.
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428 viewsNot great but you can see the amber of the LED turn signal as I'm standing by the rear edge of the door, about 1' away.
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427 viewsWhen attaching the switch housing make sure to line up the housing pin to the hole in the handle bar.
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426 views
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426 viewsSame thing for forward gear.
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425 viewsTaken apart with the rear case fully removed.
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424 views
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High/low beam switch422 viewsThe male part of the sliding switch for the high/low beam switch.
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