AirCooledNut.com

Home > Zoom-zoom > How-to

Most viewed - How-to
Bus_middle_seat_005.jpg
315 viewsClose-up. The black plastic plugs are for seat belt mountings. The attachment points for a 2-person or 3-person seat are there in the middle, just waiting to get used :-)
413a.JPG
315 viewsShowing the finished wiring.
510.JPG
315 viewsWith low beams on. Very visible from the sides.
524.JPG
315 viewsParking lights on.
Bus_middle_seat_009.jpg
314 viewsOnly 6" of leg room in the rear seat. I fit but I'm skinny. No problem for children, however, to fit in the back as the rear bench seat/bed is rather deep.
HID_022.jpg
313 viewsWhatever plug you may have, simply push the connectors into the gap on the inward side of the light housing as this has a good gap to hold it out of the way.
HID_039.jpg
Right side312 viewsThis is the side I started on and passed the harness through the hard cover as recommended by a shop that does the procedure. What a MAJOR pain in the butt! Ideally, it would be best to REMOVE the airbox in order to get enough space to maneuver around; a much bigger task than I cared to do after 3 hours of work involved already! I have long thin fingers and trying to get the bulb in the socket, as well as the gasket into the hard cover, was quite difficult. Anyone with thicker and/or shorter fingers would likely have an even more difficult time as the space is just too cramped around that area.
Bus_middle_seat_006.avi
312 viewsQuick video of how to place the mounting hardware.
aero_04.jpg
311 views
HID_025.jpg
311 views
Bus_middle_seat_001.jpg
311 viewsThe floor. Slider door edge trim removed, folding table removed, forward carpet trim screws removed, and the cut made along the forward edge of the rear seat.
IMAG0893.jpg
311 viewsWhat the interior looks like. I set the mirror so it was centered in the housing. I started at the 11 o'clock position and worked my way anti-clockwise (aka counter-clockwise), gently prying the mirror clips away from the ring mount.
513.JPG
310 viewsLow beams on.
HID_057.jpg
308 viewsCable passed through hole, ready for the gasket.
Bus_middle_seat_003.jpg
308 viewsClose-up of the pieces of plywood.
IMAG0895.jpg
308 viewsMeh. Fuzzy picture of the mirror out and the plastic (nylon?) upholstery pry bar tool I used to remove the mirror. Came in a $5 kit from Harbor Freight. Since the mirror was cracked I could've used a steel clawed hammer to remove it.
Bus_middle_seat_002.jpg
307 viewsSheet of plywood with carpet glued to it removed. Exposed are additional plywood pieces that everything is screwed into. Note that these pieces of plywood are screwed to the Bus floor. I really don't think it's necessary but luckily only a couple screws were used.
IMAG0894.jpg
306 viewsTo replace the mirror, the guide pins (red) insert into the guide holes. The spring clips (blue) go into their respective cavities. They don't clip to anything. The tabs (yellow) on either side of the guide pins are what clip to the circular motor assembly in the mirror housing. I gently pushed the mirror in at the 1 o'clock position and pushed the rest of it in slowly in a clock-wise motion, listening/feeling each clip (yellow) catch the ring. Use leather gloves when installing so if it breaks you don't get cut. It takes firm, evenly distributed pressure to seat the mirror.
insulation_004.jpg
303 viewsFirst layer under right front carpet, foam padding like the rear but bonded to a protective rubber(?) sheet.
insulation_003.jpg
303 viewsRight rear foam padding.
334 files on 17 page(s) 15