 Most viewed - How-to |
459 viewsThis is the flapper opened 1/2-way. So some heated air will enter the cabin and some will exit to the atmosphere.
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458 views
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458 viewsLeft to right: Rear of gear box with rearward ring, laying on table is planetary ring, behind that is the forward ring, and behind that is a thin plastic washer.
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456 viewsInside of rearward gear and planetary gear mating teeth.
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455 viewsHere the flapper is opened all of the way so all of the heated air goes into the Bus interior. This system is used by all the Types of engines (Type I/II, III, & IV).
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453 views
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451 views
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451 viewsCable passed through hole, ready for the gasket.
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451 viewsTop view of LEDs firing.
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450 views
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450 viewsThe complete assembly and all lubed up.
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Connecting the DRL LED array.450 viewsI used a hand drill with a 2mm drill bit (smallest I had) to carefully drill a pilot hole into the side of the relay box. The pilot hole is 7mm down from the top of the lip of the fuse/relay box. It's between fuses M20 and M27.
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449 views
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LED dual-element array (alternating white and amber LEDs).449 viewsCut the other end to the desired length or to simply remove the other wires. Use some heat-shrink at the end to seal it from the elements. I left a little over-hang and then bent the heat-shrink back on itself, then gently clamped with some needle-nose pliers.
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449 viewsThe new pin in the hole, ready for welding.
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448 views
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Turn signal switch448 viewsAll apart. Use white lithium on the left part of the switch, where the ball bearing rubs against the left wall. Use dielectric grease everywhere else.
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448 viewsBearing grease (red) applied on the planetary teeth for mating to the rearward gear. I followed the instructions for the "new" teeth so I hope this is okay for the "old" teeth. I think it should be.
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DRL LED stealing the spotlight from the turn signal.447 viewsMy current issue is the super bright DRL LEDs washing out the amber turn signal LEDs as shown in this video. Also on YouTube at http://www.youtube.com/watch?v=00wxGYhHd0k&list=UUhzs41pIUb_YugBfXOWUwvw&index=1&feature=plcp
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447 viewsI ground the planetary pin level and then drilled a 3/16" hole in it to a half-inch depth. I got a piece of 3/16" rod from the local hardware store, beveled the edge, then pushed it into the hole.
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