914 fuel sender pictorial
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1009 viewsRemove the 10mm bolt from the rear, right side of the expansion tank. Note that in this picture the drain hose has been disconnected.
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893 viewsRemove the other 10mm bolt from the left side of the expansion tank.
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902 viewsRemove the gas expansion tank.
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917 viewsThe fuel sender exposed.
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902 viewsThe plug removed from the sending unit.
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858 viewsSender assembly easily comes out of the tank.
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991 views(This is a copy of the last picture but the disassembly is the opposite of the assembly :-) ) Unbend the tabs surrounding the retaining nut and remove the nut. Grab the top of the sender assembly and pull the tube away from the top. This will expose the float and wires.
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1013 viewsThe black float is at the top of the sender assembly.
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893 viewsThe float is at the bottom of the sender assembly.
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909 viewsThe bottom of the sender assembly.
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967 viewsBottom view of the float.
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854 viewsThe underside of the top of the sender assembly. The corrosion here wasn't as bad as the photo depicts.
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841 viewsClose-up of the float and how it holds on to the sending wire.
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945 viewsMake sure the notches line up when putting it back together.
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828 viewsThe tab fits into the hole at the bottom of the assembly tube.
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840 viewsSnug the nut down but don't over-tighten! Carefully bend the tabs back over the nut to keep it secure and from rotating. If that nut falls into the tank consider it gone and your outer tube will drop to the bottom of the tank and clunk around, possibly damaging the sender's wires!
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