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Last additions - Bus duct insulation
Bus_heat_009.jpg
347 viewsHere the flapper is opened all of the way so all of the heated air goes into the Bus interior. This system is used by all the Types of engines (Type I/II, III, & IV).Nov 30, 2008
Bus_heat_002.jpg
356 viewsFlap fully open, allowing some of the heated air to divert into the center of the Bus for the rear passengers.Nov 30, 2008
Bus_heat_008.jpg
334 viewsThis is the flapper opened 1/2-way. So some heated air will enter the cabin and some will exit to the atmosphere.Nov 30, 2008
Bus_heat_007.jpg
352 viewsHere is the flapper box that sits above the heat exchangers. This is the closed position so all air exits out the "bell" (right-most part of the flapper box) and into the atmosphere. Air is always flowing through the heat exchangers -- it just goes into the interior or vents to the outside.Nov 30, 2008
Bus_heat_001.jpg
471 viewsLooking forward, this is the point where the main heater duct connects to the forward 'Y' where some heat can be diverted to the interior floor vent that is between the driver/passenger seats that points into the center of the Bus. Here the flap is closed so all heated air goes to the front of the Bus.Nov 30, 2008
Bus_duct_wrap_023.jpg
396 viewsView of the Y-section taken from the left side.Nov 05, 2008
Bus_duct_wrap_022.jpg
369 viewsNov 05, 2008
Bus_duct_wrap_020.jpg
379 viewsThe right side fully wrapped with no problem. By the way, I'd recommend disconnecting the battery when working on the Y-section and back (like this part) as the insulation can conduct electricity and there is the starter chillin' out there, with it's +12v constant supply just waiting for some action ;-)Nov 05, 2008
Bus_duct_wrap_021.jpg
295 viewsLeft heat exchanger accordion duct, looking forward. For some reason, the diameter was more than 16" so the wrap didn't fully cover it.Nov 05, 2008
Bus_duct_wrap_018.jpg
377 viewsI wasn't able to fully wrap this piece. It was a real pain to get the insulation on top of it. Since it is already insulated from the factory I didn't worry much about cutting up some insulation and wrapping the bottom. Maybe at a later date. Notice that I did put an 18" sheet across the top of the heat exchanger ducts that go over the torsion housing. What a pain in the neck! Trying to wrap this section wasn't worth it, with the tubes, guides, wires, and shifter parts all in the way -- very busy area!Nov 05, 2008
Bus_duct_wrap_019.jpg
423 viewsLooking forward at the center section. I clipped off the stock duct zip-ties, wrapped the duct, and then zip-tied the duct back to the mounting points.Nov 05, 2008
Bus_duct_wrap_017.jpg
380 viewsThis is a view -- looking to the front of the Bus -- of the dreaded "Y" section where the heat exchanger ducts merge to the center tunnel duct.Nov 05, 2008
Bus_duct_wrap_014.jpg
375 viewsSame duct, just took the picture from the left side of the Bus. Wrapping this duct is likely the most difficult of all the ducts so go slow and think. I know the pictures aren't a huge help but they give an idea. I'm sure there's more than one way to insulate this loop.Nov 05, 2008
Bus_duct_wrap_013a.jpg
444 viewsI put a scrap piece of insulation (that I removed from the corner) under the split-loom to fully cover the duct.Nov 05, 2008
Bus_duct_wrap_012.jpg
374 viewsNov 05, 2008
Bus_duct_wrap_013.jpg
338 viewsNov 05, 2008
Bus_duct_wrap_011.jpg
370 viewsThis picture and the next show that the corner is cut and folded onto itself. It's best to have over-lapping than a gap in the insulation.Nov 05, 2008
Bus_duct_wrap_009.jpg
393 viewsNotice that I put a length of split-loom over the cable and wrapped the insulation over it. Again, the split-loom keep the cable from cutting into the insulation.Nov 05, 2008
Bus_duct_wrap_006.jpg
399 viewsWhere it ends. Give or take several inches :-)Nov 05, 2008
Bus_duct_wrap_005.jpg
405 viewsUse a split-seam wire loom around the e-brake cable to keep it from rubbing a groove into the insulation.Nov 05, 2008
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