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Home > Zoom-zoom > Ducati > Diavel low-beam HID

1_Before.jpg
588 viewsBefore, low-beam. FYI: The ground in these before/after pictures is our asphalt driveway.
1After.jpg
574 viewsAfter, low-beam.
3_Before.jpg
567 viewsBefore, low-beam.
3After.jpg
543 viewsAfter, low-beam.
4_Before.jpg
553 viewsBefore, high-beam.
4After.jpg
532 viewsAfter, high-beam.
5_Before.jpg
535 viewsBefore, low-beam.
5After.jpg
552 viewsAfter, low-beam.
6_Before.jpg
543 viewsBefore, high-beam.
6After.jpg
525 viewsAfter, high-beam.
IMAG1573.jpg
561 viewsThis is the complete kit. The flat, squarish box to the left is the ballast while the rectangular box above it is the ignitor. The bulb and wiring is to the right.

For removing the headlight see my album "Diavel headlight film install".
IMAG1574.jpg
664 viewsRemove the headlight and place on a thick towel. The low-beam is at the top of the headlight, which is the top of this picture. This shows the back removed and the bulb area exposed -- there are 7 screws that hold the back on. The greyish-silver bolt at the 11 o'clock position on the outside edge is the headlight vertical adjustment. To get more operating space inside the housing I rotated mine anti-clockwise 6 turns. Make sure you mark the bolt with a spot on the housing so you know where to return it when everything is all installed.
IMAG1577.jpg
614 viewsThe bulb connector pulls straight off. Notice that it is one unit. The high-beam bulb has one connector on the bulb and a separate one on the bulb holder. The high-beam bulb is also smaller. Thus it's easy to determine which bulb is which. However, to give yourself some additional maneuvering room, you may want to disconnect the high-beam connectors and remove the high-beam bulb as well.
IMAG1578.jpg
614 viewsPush the retaining clip down and then to the top of the light housing, then pivot it up and out of the way to the left side of the light housing.
IMAG1579.jpg
574 viewsRemove the puny OEM bulb. Carefully put it aside and don't touch the glass. You may want to save it as a spare, just in case.
IMAG1580.jpg
595 viewsHID on the left, OEM H7 on the right. Notice that the HID bulb is taller.
IMAG1583.jpg
626 viewsLooking down into the bulb housing cavity. The reflector will need to be moved forward just a tad, like a couple millimeters, to clear the taller HID bulb. If you get flickering or the bulb doesn't light up after installing the HID bulb then chances are good that the bulb is touching the reflector and shorting out.
IMAG1585.jpg
636 viewsLooking that the bulb reflector/cover from the front of the headlight. Use the eraser end of a pencil through the opening to GENTLY push the reflector forward -- towards the headlight glass -- so the HID bulb won't touch it. Every panel on the reflector is EASILY bent so take your time and GO SLOWLY! You want to push from the center of the reflector and just a couple millimeters. Test fit the HID bulb and gently wiggle it around, feeling that the tip doesn't touch the reflector.
IMAG1588.jpg
613 viewsHow the HID bulb looks when installed. It can only go in one way so it's pretty easy. Don't do it now as we need to get the electronics installed first!
IMAG1591.jpg
623 viewsThis is how you begin to stuff the electronics into the headlight bucket. Follow along...
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