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Connecting the DRL LED array.454 viewsI used a hand drill with a 2mm drill bit (smallest I had) to carefully drill a pilot hole into the side of the relay box. The pilot hole is 7mm down from the top of the lip of the fuse/relay box. It's between fuses M20 and M27.
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454 viewsThe end result, push rod out.
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454 viewsConnect the ignitor wires to the bulb. One thing I did to make this wiring install easier is to remove the weather seal that holds the 4 wires. Since everything is contained within the headlight bucket there's no need for the wiring seal. Carefully use a sharp blade, like a crescent X-acto blade, to cut the seal and remove the wiring.
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453 viewsEither slide the arm out from the bracket or slightly pull down and towards you to release from lifter channel.
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453 views
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453 views
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453 viewsThe complete assembly and all lubed up.
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...after.453 views
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453 viewsWith the horizontal (front) cylinder belt removed I lined up my replacement belt for the vertical cylinder and marked it.
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453 viewsAt the top pulley you mark the replacement belt perfectly with the mark on the old belt. You can now remove the vertical belt and quickly replace it with the new belt, followed by the horizontal belt. Adjust the belt tension and then go ride!
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453 viewsWhile I was "in there" I decided to change out the O-rings at the other end of the push rod.
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453 viewsThe new pin in the hole, ready for welding.
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452 viewsThis is what I saw when on the tanny end when I removed the tail cover. That dumbbell looking gear stack directly in front is what goes on the shaft that is inside the tail cover.
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The whole gang!452 viewsBack row (left to right): Roger, Haven, Hava, Norman, Eli', Annie, and Morgan
On Couch (left to right): Alex, Maria holding Ronin, Karl, Magaw, Gransax, Kerby, and Steve
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452 viewsGathering for the BBQ at my place.
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452 viewsBrooke and Martin explaining to Martin's wife about the Butt, er, Bus Pilots incident. Look at Per, that boy just can't get enough American beer! :-)
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DRL LED stealing the spotlight from the turn signal.452 viewsMy current issue is the super bright DRL LEDs washing out the amber turn signal LEDs as shown in this video. Also on YouTube at http://www.youtube.com/watch?v=00wxGYhHd0k&list=UUhzs41pIUb_YugBfXOWUwvw&index=1&feature=plcp
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452 viewsI originally tapped the existing mounting holes in the resistors with 4M x .7 threads but I decided to add Nyloc nuts to insure nothing came loose. All fasteners I used are stainless steel.
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