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449 viewsConnect the wires to the power plug. Now all the ignitor and ballast wires are attached so you can push them further into and down inside the headlight bucket. Now you can loop in the other zip-tie to secure the ballast, cutting notches in the hourglass brace like I did if you want. If you removed the high-beam bulb you can now put it back in, along with its wires.
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449 viewsThe pin is missing. Looks melted...??? Without this pin set in the case halves the planetary ring rotates and doesn't allow the forward gear to rotate properly.
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449 viewsRepaired pin cut, ground further, and beveled. Fits in the hole nicely! Remember, the planetary ring will move side-to-side so make sure the pin isn't butted against the end of the hole. Allow for the movement.
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448 views
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Day 4: Monday448 viewsHeaded home with Brian and Shannon's dog, Monk.
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448 viewsHere's the VR. The center pin is a ground and the easiest way to ground it is to CAREFULLY bend it back onto the backside of the VR body. It will then be pressed against the gauge cluster body that is grounded. The pins are delicate and if you bend them too much they will break!
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448 viewsNow the bar-end mount is up two inches at 34" high.
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448 viewsThe ground lug I used on the left side. Use a ring connector for the grounds. This insures the nut will still make a connection even if the nut gets loosened.
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Day example.448 viewsDay time demo. Also on YouTube.com at http://www.youtube.com/watch?v=Sr75SJdNsJQ&feature=relmfu
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448 viewsI used a 5/8" socket to support the bearing so I could drive out the push rod.
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448 viewsSize comparison of the incandescent (left) bulb vs. the LED unit (right). Though the LED unit is taller it will still fit inside the signal housing with room to spare.
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447 viewsWhat it looks like when complete. The black paint was removed during the cleaning process.
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447 viewsA good omen...a Porsche Cayman below us. Or else the world's fastest ambulance!
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447 viewsBack at home with the Almquists.
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447 viewsHere's what they look like. A simple and effective design. Here's where you can get 'em:
http://www.bhpbikeparts.co.uk/content/products/
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447 viewsFog harness using a hook on the right side radiator fan surround.
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447 viewsRight side ground...had to use a 10mm box wrench (spanner).
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447 viewsCloser-up. Exploded view. Notice pin is short...it came to us broken.
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447 views
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446 views
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